DS210 Portable Shot Blaster

The DS210 is an affordable, 220V portable blast cleaning system designed for versatility. It is ideal for completing small-to-medium jobs and serves as an excellent complementary unit for larger projects, specializing in edge work and hard-to-reach areas.

DS210-Portable-Shot-Blaster

Key Features & Performance:

The blast container can also be fully configured to your specifications and wishes so that your products can be optimally processed, a number of possible options:

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Damper + After-Filter
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Recovery with Silo
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Standard Sweeping pit
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Built-in sweeping pit

How the DS210 Works

The mechanical operation of the DS210 is straightforward. When the shot lever is squeezed, it pulls a cable that opens the shot valve, releasing abrasive from the hopper. The shot travels through the valve and feed spout into the blast wheel, which is enclosed within a control cage. A 220V right-angle motor then spins the blast wheel at high speed, throwing the shot through an opening in the control cage directly onto the concrete surface.
The high-velocity impact fractures the concrete, generating dust. Upon striking the surface, the shot rebounds into the blast housing. Through a combination of this rebound effect and integrated vacuum suction, the mixture of shot and dust is drawn into the system. Because the shot is heavier, gravity causes it to fall back into the hopper for continuous recycling. Meanwhile, the lighter concrete dust is extracted through a duct hose and deposited into the dust collector’s bin.

Example custom made blast container 2

This blast room has been custom built for blasting with glass beads. We’ve installed a Ventifloor system for the smart reclaim of abrasives.

Technical details
Type DS210
Size (LxWxH) 1200 x 4500 x 1200 mm
Weight 300 kg
Blasting width 210mm
Blasting efficiency 180 m²/h
Blast motor power 4.5 kW – 7.5 kW
Electricity 220V – 3ph – 50 Hz
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Wear Parts

DS210 Shot Blaster Exploded View:

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The DS210 contains components that are continually exposed to high-velocity steel shot. The prolonged exposure to high-speed shot and concrete dust causes these parts to deteriorate. Therefore, operators should regularly inspect the wear parts of the DS210 and replace them as necessary based on their condition.

Shot Blasting Machine Wear Parts Inspection Schedule

Recommended inspection intervals for critical wear components in shot blasting equipment. Actual intervals may vary depending on operating conditions, abrasive media type, and machine model. Always refer to your specific DISA machine operation manual.

Part When to Inspect Evidence of Wear
Shot Hopper 30 hours Warping or thin spots
Feed Spout 50 hours Thin spots
Blast Wheel 10 hours Blades deteriorated > 50%
Control Cage 10 hours Deteriorated edges
Blast Wheel Hub 10 hours Missing pins / deterioration
Liners 10 hours Warping, holes, deterioration
Blast Housing 50 hours Thin sections or other deteriorations

Note: This schedule is a general guideline for preventive maintenance. More frequent inspections are recommended for high-production environments or when using aggressive abrasives. Replace parts immediately upon detection of significant wear to avoid secondary damage to the machine.

Essential Parts

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Shot Blasting Machine – Parts Identification
抛丸机部件识别表

Refer to the diagram above for part locations | 请参考上方图纸查看各部件位置

No.
序号
English Name
英文名称
中文名称
1 Abrasive Feeding 磨料供给装置
2 Side Force Wheel Housing 侧力轮壳体
3 Rebound 反弹装置
4 Combination Operation Handle 组合操作手柄
5 Base Seal 底座密封
6 Cable Guide 电缆导向器
7 Separator Tray 分离器托盘
8 Control Panel 控制面板
9 Abrasive Control Lever 磨料控制手柄
10 Traction Drive 牵引驱动装置
11 Toggle Lift 切换升降机构
12 Lever for Toggle Lever Lift 切换杠杆升降手柄
13 Separator 分离器
14 Wheel Motor 抛丸轮电机

For more details, please refer to the operation manual.
更多详细信息请参考设备操作手册。

Frequently Asked Questions

Why is setting the proper blast pattern so important?

Setting the correct blast pattern is critical because an improper or unevenly distributed pattern will result in excessive blasting on either the left or right side of the machine, leaving shadows or "track" lines on the surface. Since the ideal pattern must be determined through trial and error, careful adjustment is essential.

How do I properly test and set the blast pattern?

Please follow these steps to perform the test:
First, verify that the blast wheel is rotating in the direction indicated on the blast housing.
Place a sheet of steel approximately ¼” thick under the machine, open the shot valve fully, and blast for about one minute.
⚠️ Note: Do not move the machine during this time.
After one minute, shut down the machine and inspect the blast pattern on the steel sheet. The "hot spot" should be centered across the width of the blast.

What should I do if the "hot spot" is not centered?
You can adjust the position of the "hot spot" by making small increments of rotation to the control cage:
  • Rotate the control cage counterclockwise: The "hot spot" will move to the right.
  • Rotate the control cage clockwise: The "hot spot" will move to the left.
  • Ideal Position Reference: Visualizing a clock face, the opening of the control cage should be set at approximately 10:30 (leading edge) and 8:30 (trailing edge).
What if I still cannot achieve the desired blast pattern after adjusting the control cage?
There are four main factors that affect the blast pattern, with the control cage setting being the most crucial. If adjusting the cage does not resolve the issue, troubleshoot the remaining factors in this order:
  1. Check if the shot size being used is appropriate.
  2. Verify that the wheel rotation direction is correct.
  3. Inspect the wheel kits for wear, and replace them if necessary.
What precautions should I take when adjusting the control cage?

The optimal control cage setting varies depending on the size of the steel shot being used and the type of surface being blasted. When adjusting, make only small increments at a time until the desired blast pattern is achieved. Once properly set, the blast pattern should remain consistent.